PROCESSING

After biogas: what to do with digestate

Follow nitrogen through both separated fractions

Energy recovery is only one step. The remaining material still carries nutrients, logistical costs and environmental responsibilities.

Original guideUpdated 2026-09-26Sources linked below

The output is not the end of the story

Anaerobic digestion converts part of the biodegradable material into biogas. It does not make the nutrients disappear. Digestate still needs characterisation, storage, transport and a field destination that fits crop requirements and local safeguards.

Ask for a material analysis

Feedstocks and process conditions vary, so generic nutrient tables are a poor substitute for a current analysis. The information a user needs includes nutrient concentration, dry matter and any contaminants relevant to the input stream. A plan should also account for how quickly nutrients may become available after application.

Map every fraction

If digestate is separated, the solid and liquid fractions have different volumes and handling characteristics. Each fraction needs a use. Separation may improve transport economics for one output while leaving another close to the plant. Map those destinations before presenting the technology as a circular solution.

Evaluate benefits and trade-offs together

A meaningful comparison follows energy, nutrient recovery, storage emissions and field effects over the entire chain. Conference research often compares systems rather than isolated machines. That is the right level for planning: a biogas project should improve the whole material pathway, not only the energy balance.

Sources & further reading

  1. FAO: Climate-Smart Agriculture Sourcebook (2013), livestock chapter ↗
  2. FAO: Organic Matter Database ↗
  3. Wageningen University & Research: Manure management options ↗

Editorial guide. Local regulations, material testing and qualified advice govern real-world application.

Compare compost and digestate on the same laboratory basis

Two analyses cannot be compared responsibly until their units and sample bases match. This fictional laboratory worksheet helps request missing information before a field decision. It is not a nutrient recommendation, a spreading rate or a claim about a particular product.

  1. Record the sample date, material identity and laboratory method. Ask whether a result is per tonne of fresh material or per tonne of dry matter. Do not mix total nitrogen with ammonium nitrogen or a modelled plant-available fraction.
  2. Convert only when the necessary measurement exists. In the example, material A contains 25% dry matter and 12 kg total N per tonne of dry matter: 0.25 × 12 = 3 kg total N per tonne fresh. Material B is already reported on a fresh basis.
  3. Compare the same field question: what information is still needed for this crop, soil, season and regulatory setting? Total nutrient mass alone does not establish crop availability, soil suitability or legal permission.
  4. Hold the decision when contamination, salinity, stability, storage history or applicable requirements remain unknown. Request the relevant analysis and qualified local interpretation rather than treating a blank cell as zero.
Material A · fictional compost: Dry matter 25%; total N 12 kg/t dry matter → 3 kg/t fresh; Material B · fictional digestate: Dry matter 8%; total N 5 kg/t fresh → already comparable for total N; Equal 10 t fresh comparison: A: 30 kg total N; B: 50 kg total N. This is mass arithmetic, not an application recommendation.
Material A · fictional compost: Dry matter 25%; total N 12 kg/t dry matter → 3 kg/t fresh. © ramiran.eu

Diagram text: Material A · fictional compost: Dry matter 25%; total N 12 kg/t dry matter → 3 kg/t fresh; Material B · fictional digestate: Dry matter 8%; total N 5 kg/t fresh → already comparable for total N; Equal 10 t fresh comparison: A: 30 kg total N; B: 50 kg total N. This is mass arithmetic, not an application recommendation.

FieldExample or check
Material A · fictional compostDry matter 25%; total N 12 kg/t dry matter → 3 kg/t fresh
Material B · fictional digestateDry matter 8%; total N 5 kg/t fresh → already comparable for total N
Equal 10 t fresh comparisonA: 30 kg total N; B: 50 kg total N. This is mass arithmetic, not an application recommendation.
Still missing for bothAmmonium N, availability assumptions, crop need, soil analysis, contaminants and local limits
Decision recordNo field rate selected; responsible adviser requests the missing tests.

Do not infer that B is “better” from the higher total nitrogen alone. The materials can serve different purposes, and losses depend on handling and conditions. Keep the original laboratory report with the converted worksheet so another reader can reconstruct both the calculation and its limits.

Download the working record ↓

Source context: Wageningen University & Research: compost handbook

Below a reporting limit is not the same as zero

A digestate table can contain numbers, inequalities and method qualifiers. Copy them together before calculating or comparing. The synthetic report below teaches how to read a qualified result; it is not a sample analysis, an application recommendation or a compliance assessment.

  1. Copy the sample identity, date, material basis, units, method and every qualifier. Ask the laboratory whether its “<” means a detection limit, a quantification limit or another reporting convention.
  2. Compare only matching analytes and bases. A result in milligrams per kilogram of dry matter is not directly comparable with a fresh-mass result without the corresponding dry-matter information.
  3. Keep an inequality as an inequality. Do not replace “<0.20” with zero, 0.10 or 0.20 merely to make a spreadsheet calculate a mean.
  4. Before a decision, request the meaning of the qualifier, uncertainty where applicable, and the decision rule used against the relevant current requirement. Leave compliance unresolved without those inputs.
<0.20 · ≠ 0 · KEEP UNIT · ASK LAB
<0.20 · ≠ 0 · KEEP UNIT · ASK LAB
FieldExample or check
Synthetic analyte A<0.20 mg/kg dry matter; laboratory code Q. Meaning of Q and of the threshold must be obtained from that laboratory.
Synthetic analyte B0.35 mg/kg dry matter. A reported number alone does not identify its uncertainty or prove it is comparable with another method.
What A establishesThe report places A below its stated reporting threshold for that procedure. It does not establish absolute absence.
Unsafe spreadsheet changeEntering zero discards the limit and qualifier. Keep original_result = “<0.20”, unit = “mg/kg DM”, qualifier = “Q”; analysis_value remains unresolved.
Laboratory question to copyFor sample __ and analyte __, what does __ mean? Is it LOD or LOQ? Which basis, uncertainty and decision rule apply to the intended comparison?

Detection, quantification and a regulatory decision are different questions. Do not turn this illustrative threshold into a limit for any real digestate or jurisdiction.

Download the record ↓

Sources: IUPAC — limit of detection

Follow nitrogen through both separated fractions

A concentration alone cannot tell you where most nutrients went. Multiply each fraction’s mass by its concentration on the same basis, then compare the quantities with the input. Separation studies report different distributions; do not copy one plant’s percentage into another plant’s plan.

A balance you can check by hand

Consider a hypothetical 100-tonne fresh digestate batch containing 4 kg of total nitrogen per fresh tonne: 400 kg N enters separation. The measured outputs in this exercise are 80 fresh tonnes of liquid at 4.5 kg N/t and 20 fresh tonnes of solids at 2 kg N/t.

StreamFresh massTotal N concentrationTotal N quantity
Input100 t4 kg/t400 kg
Liquid80 t4.5 kg/t360 kg
Solid20 t2 kg/t40 kg

Mass closes at 80 + 20 = 100 t. Nitrogen closes at 360 + 40 = 400 kg. The liquid carries 90% of the nitrogen in this invented example. That is an arithmetic result, not a general separation efficiency or a crop-available nitrogen estimate.

What to do when a balance does not close

  1. Check whether all samples describe the same batch and time window.
  2. Check fresh/dry basis, kg/t versus g/kg, and total N versus ammonium N. Do not add different analytes.
  3. List unmeasured streams, additions, remaining tank contents and sampling or weighing uncertainty.
  4. Keep the residual as an unexplained quantity until evidence supports a cause. Do not label it an emission by subtraction alone.

Each output still needs a storage, transport and compliant use route. A closed classroom balance does not establish field suitability, contaminant safety or the application rate. The cited primary study examines fractionation across full-scale plants; the numbers above are independently chosen teaching inputs.

400 kg N in; 360 kg liquid; 40 kg solid; 400 = 360 + 40
Original nitrogen-flow drawing. Widths represent the fictional 90/10 split; fresh mass and total N remain distinct.

Text equivalent: 400 kg N in → 360 kg liquid → 40 kg solid → 400 = 360 + 40.

Download the working card ↓

Written by RAMIRAN Research Index. Source: Tambone et al. · Bioresource Technology, 2017.